4D InSpec Surface Gauge
Advanced Handheld Technology for Precise Surface Defect and Edge Break Measurements
The 4D InSpec Surface Gauge is a pioneering handheld instrument for non-contact measurement of surface features, defects and Edge Break. It offers micrometer-level resolution, portability, and affordability, bringing high-resolution 3D measurement to factory floors and machine shops.
The device quantifies various surface imperfections, such as pits, scratches, and dents, up to 2.5 mm deep or tall. It surpasses visual comparison techniques in accuracy and repeatability, making it a valuable tool for quality control. In the area of Edge Break it provides measurement of the surfaces in three dimensions measuring the planes of the left and right sides, with the plane of the chamfer between means you have 3D certainty on the geometries of the part.
With its rugged design and versatility, the 4D InSpec is suitable for a wide range of part geometries in challenging environments. It includes user-friendly software that automatically analyzes defects and generates detailed 2D and 3D visualizations. The system can be configured for workstation use or mounted on a robotic manipulator for automated measurements, supporting easy data transfer for rapid pass-fail analysis.
Specifications
- Precision
- Portability and Accessibility
- Ease of Use
- Comprehensive Software
- Cost-effective
The 4D InSpec Surface Gauge is a portable, non-contact precision instrument that measures surface defects with micrometer-level resolution. It offers ease of use with one-button operation and comprehensive software for defect analysis. The gauge is rugged, affordable, and versatile, suitable for various environments, including factory floors and machine shops. It provides detailed 2D and 3D visualizations, making it ideal for quality control applications.
- 2.5 mm: Maximum depth/height of measurable defects and features
- 0.1" (2.5 mm): Depth or height range for quantifying surface features
- 1080p: Resolution of the HD touch-screen interface
- 8 hours: Operational time of the Li-ion rechargeable battery
- 3D: Dimensionality of measurements provided by the 4D InSpec
- 2D: Alternative view option for defect analysis
- One-button: Simplicity of operation
Case Study
“Gage capability” is a system’s ability to provide reproducible data over time, under changing conditions, and with different operators. The 4D InSpec is gage-capable for measuring defects such as nicks, scratches, and pits, and fine-scale features such as edge break, chamfer, and rivet depth. In this article we discuss how the 4D InSpec provides more repeatable data than other commonly-used inspection methods.
